Researchers in the US and China have developed an economic but efficient battery thermal management strategy using paraffin wax (writes Nick Flaherty). The 3D, interconnected, thermally conductive boron nitride network greatly improves thermal conductivity compared to random distribution. “We designed a 3D network of boron nitride, and systematically studied its effect on the thermal management […] More…

Everrati has announced a new division dedicated to specialist and luxury low-volume EV design and manufacture for third-party commercial customers. The division, Everrati Advanced Technologies (EAT), will provide specialist and luxury vehicle customers ranging from start-ups to established brands with any level of electrification support, from concept to complete turnkey vehicle solutions. The company says […] More…

Potentially critical faults in the high-power DC powertrains increasingly found in ships, particularly ferries, must be isolated as quickly as possible to minimise damage and allow the rest of the system to continue operating as normal (writes Peter Donaldson). Key to this is the application of solid-state power electronics in the form of switches based […] More…

Monitoring the performance of battery cells in a pack is pushing the limits of technology in many ways. Increasing the accuracy and reliability of the monitoring in the hostile environment of a battery pack, at voltages of more than 800 V and fluctuating temperatures, is a considerable challenge. More…

Lotus has openly said that its latest sportscar, the Emira, will be its last mainstream model with an IC engine (writes Peter Donaldson). Its next-generation two-seater will be based on the Lightweight Electric Vehicle Architecture (LEVA), on which Lotus is working with initial funding from industry body the Advanced Propulsion Centre, in partnership with casting […] More…

Engineers at materials firm SABIC have patented a design for a battery pack using cuboidal cells (writes Nick Flaherty). The cells are inserted into a structural backbone made from a thermoplastic, and could increase battery pack energy density by 20% or more, with 10% more cells compared to a pack using cylindrical cells , along with […] More…

Like most small parts in complex vehicle systems, the glands that support, seal and protect the interfaces between HV cables and the components they link rarely receive the attention that the critical nature of the functions they fulfil perhaps ought to command (writes Peter Donaldson). AGRO’s EVolution EMC cable glands are a case in point, […] More…

Drive systems supplier GKN Automotive has launched its next-generation inverter, offering OEMs what it says is the most advanced 800 V EV technology available. The inverter, one of three modular elements of GKN Automotive’s eDrive platform, offers a 20% power output increase over the previous version. In addition, power density is up by 50%, power-to-weight […] More…

Battery manufacturer VARTA has partnered with Breathe Battery Technologies (BBT), which develops battery enhancement software, to cut the charging time of VARTA’s Easy Blade batteries and increase the amount of energy that can be stored in the cells. BBT’s Breathe Charge charging software has been applied to the lithium-ion based VARTA Easy Blade 48 V […] More…

Whether you drive a single battery EV or operate a fleet of them, ensuring there is enough energy in the battery to complete the job in hand is bound to be a major concern (writes Peter Donaldson). The fact that there are different ways of charging, and that many vehicles can use more than one […] More…

Texas Instruments has developed a reference design for an 800 V, 11 kW three-level, three-phase inverter using gallium nitride (writes Nick Flaherty). The inverter uses a 6.6 kW active neutral-point clamped (ANPC) inverter design with a 600 V LMG3422R030 GaN FET. This enables a switching frequency of 100 kHz to reduce the size of the […] More…

CATL has announced Qilin, the third generation of its cell-to-pack technology dubbed CTP 3.0. The company says it gives a volume utilisation efficiency of 72% and an energy density of up to 255 Wh/kg, to deliver a range of more than 1000 km. In the Qilin, which is named after a legendary creature in Chinese […] More…

Five electric ferries are set to operate around the clock across the North Sea Canal in Amsterdam using a fast charging system developed by ABB (writes Nick Flaherty). They will replace a diesel-powered fleet that dates back to the 1930s, and will be used on three busy North Sea Canal routes that transport more than […] More…

We investigate this custom-built EV for collecting refuse in the narrow streets of older town and cities The dangers of excess CO2, NOX and other greenhouse gases from refuse and freight trucks in populated urban centres makes it imperative to electrify such traditionally diesel-hungry vehicles. More…

Green Watt Power, a division of Powerland Technology, has announced a 48 V, 48 A version of its EVC2400 series of ruggedised AC chargers for lithium-ion batteries used in EVs, materials handling, motorcycles, scooters and e-carts. Its design is said to allow easy mechanical integration into a variety of form factors and is available in […] More…

A feasibility study has examined the use of over-moulding to create 3D electronic components with high thermal conductivity (writes Nick Flaherty). The project, at Sobaplast in Germany, uses the Keratherm MT 103 and MT 320 injection moulding materials from Kerafol on circuit board samples at temperatures that did not compromise the components on the board […] More…

E-mobility propulsion solutions provider Saietta has expanded its range of products for the light-duty EV sector.Its Axial Flux Technology (AFT) electric motor range has been enhanced and expanded with integrated power electronics, a modular gearbox and a bespoke axle architecture, to provide a fully integrated e-mobility system solution. The company says that key to this […] More…

Shuttle systems   Lithium-sulphur batteries suffer from short lifetimes from the polysulphide shuttle effect. Nick Flaherty reports on attempts to reduce this The most significant advantage that lithium-sulphur (LiS) batteries offer over rival battery technologies is their substantially higher energy density per unit weight. LiS cells with lithium metal anodes have a theoretical energy density […] More…

Vicor has shown a modular approach for a ‘virtual battery’ that can tackle issues with DC fast charging of EVs (writes Nick Flaherty). Many existing DC fast chargers work with 400 V packs but not the 800V versions. In 2020, there were around 400,000 publicly accessible DC fast chargers around the world, but only 2% […] More…

Shell has awarded a contract to Singapore company Penguin International to design, build and operate at least three fully electric ferries which, when operational, will be the first fully electric ferry service in Singapore and a first for Shell globally. Expected to set sail in the first half of 2023, the new 200-seater single-deck ferries […] More…